FLEXX BAR TECH INFO

Flexx Handlebar Bends - ATV

Flexx Handlebar Bend Charts

 

A. Sweep
Shown in degrees/millimeters


B. Mid Section
Quad bends have a 7.25" center section, while Moto bends have 8.25".


C. Overall Width
Measured from handle end to handle end in inches


D. Height
High / low measured in millimeters

 

    Flexx Handlebar Notations and Definitions

    • Cross Reference bar chart Please see the bottom of the page for a complete cross reference list of popular bar bends from other manufactures as well as OEM offerings. Please email or call us if you don’t see the bend cross reference you are looking for or you need help choosing the correct bend.
    • Quad/Enduro Bends Our Quad/Enduro bends have a 1" narrower mid section shown as measurement (B) with full length handles of our Moto bend, providing plenty of room to trim to your desired width.
    • Accessory Applications Flexx Handlebar can be used with enduro computers, trip computers, GPS, steering dampers, roll charts, etc., etc. We offer a dash in our store section that will easily accommodate most GPS.
    • All Flexx Handlebars require a 1 1/8" bar clamps.
    • All bars are shipped with silver bar pads – many other colors are available. 

     

     

    Handlebar Bend Options

    12 Degree Bends (A) Sweep (C) Width (D) Height Part Number
    12° Quad Racer Low 12° / 54mm 31 / 787 92 FL-1001-12-31
    12° Quad Racer 12° / 54mm 31 / 787 116 FL-1003-12-31
    12° Moto 12° / 54mm 32 / 812 92 FL-1001-12-32
    12° Moto High 12° / 54mm 32 / 812 116 FL-1003-12-32
    12° Mini High 12° / 54mm 29 / 736 116 FL-1002-12-29
    12° Mini Low 12° / 54mm 29 / 736 92 FL-1001-12-29
    14 Degree Bends (A) Sweep (C) Width (D) Height Part Number
    14° Quad Racer Low 14° / 57mm 31 / 787 92 FL-1001-14-31
    14° Quad Racer 14° / 57mm 31 / 787 116 FL-1003-14-31
    14° Moto 14° / 57mm 32 / 812 92 FL-1001-14-32
    14° Moto High 14° / 57mm 32 / 812 116 FL-1003-14-32
    14° Mini High 14° / 57mm 29 / 736 116 FL-1003-14-29
    14° Mini Low 14° / 57mm 29 / 736 92 FL-1001-14-29
    15 Degree Bends (A) Sweep (C) Width (D) Height Part Number
    15° Quad Racer Low 15° / 62mm 31 / 787 92 FL-1001-15-31
    15° Quad Racer 15° / 62mm 31 / 787 116 FL-1003-15-31
    15° Moto 15° / 62mm 32 / 812 92 FL-1001-15-32
    15° Moto High 15° / 62mm 32 / 812 116 FL-1003-15-32
    15° Mini High 15° / 62mm 29 / 736 116 FL-1002-15-29
    15° Mini Low 15° / 62mm 29 / 736 92 FL-1001-15-29
    19 Degree Bends (A) Sweep (C) Width (D) Height Part Number
    19° Quad Racer Low 19° / 80mm 31 / 787 92 FL-1003-19-31
    19° Quad Racer 19° / 80mm 31 / 787 116 FL-1001-19-31
    19° Moto 19° / 80mm 32 / 812 92 FL-1001-19-32
    19° Adventure 19° / 80mm 32.5 / 825.5 116 FL-1004-19-32.5

     

    Popular Bends from Other Brands (Cross Reference)

    Model (A) Sweep (C) Width (D) Height Comparable Flexx Handlebar
    CR High 62 795 95 15° Moto
    RC High 54 802 119 12° Moto High
    971 54 802 99 12° Moto
    RC 54 802 99 12° Moto
    Windham/MC/Henry/Reed 57 803 92 14° Moto
    YFZ 450 2007-2014 86 784 105 19° Quad
    YZF 2007-2012 62 795 90 15° Moto
    Jimmy Button 67 807 110 15° Adventure
    Stewart 55 805 93 12° Moto
    Stock TRX 90 790 142 19° Quad
    KFX 450 72 769 96 15° Quad Low

     

    OEM Cross Reference

    Manufacturer / Model Comparable Flexx Handlebar Notes 
    Apex Pro MXR 50 15° Mini Hi 2010 and older require an oversize mount
    Apex Pro MXR 70 15° Quad 2010 and older require an oversize mount
    Apex Pro MXR 85 15° Quad 2010 and older require an oversize mount
    Apex Pro MXR 90 15° Quad 2010 and older require an oversize mount
    Apex Pro MXR 100 15° Quad 2010 and older require an oversize mount
    Apex 250F 14° Quad  
    Apex 450F 14° Quad  
    Apex Pro Shark 70 15° Quad 2010 and older require an oversize mount
    Apex Pro Shark 90 15° Quad 2010 and older require an oversize mount
    Can-am Outlander 400/650/800 15° Quad 2″ Rox Riser
    Can-am Renegade 15° Quad  
    Can-am DS 450 15° Moto  
    Can-am DS 250 15° Quad 2″ Rox Riser
    Can-am DS 70/90 X 15° Mini Low 2″ Rox Riser
    Can-am DS 70/90 X 15° Mini Low 2″ Rox Riser
    Cobra ECX 50 15° Mini Low Requires oversize mounts
    Cobra ECX 70 15° Quad Race Requires oversize mounts
    DRR DRX2 50R 15° Mini Hi Requires oversize mounts
    DRR DRX2 50 LTD 15° Mini Hi Requires oversize mounts
    DRR DRX2 70 15° Quad Requires oversize mounts
    DRR DRX2 90 15° Quad Requires oversize mounts
    DRR DRX2 90 LTD 15° Quad Requires oversize mounts
    DRR DRX4 15° Quad Requires oversize mounts
    DRR DRX 300 15° Quad Low 2″ Rox Riser
    Honda TRX 450 14°/15° Quad Requires oversize mounts
    Honda TRX 700 15° Quad 2″ Rox Riser
    Honda TRX 400 15° Quad 2″ Rox Riser
    Honda TRX 300 15° Quad Low 2″ Rox Riser
    Honda TRX 250 15° Quad 2″ Rox Riser
    Honda TRX 90 15° Mini Low 2″ Rox Riser
    KTM SX/XC 450/505/525 15° Moto Stock Mounts
    Kawasaki KFX 450 15° Quad Stock mounts
    Kawasaki KFX 700 15° Quad 2″ Rox Riser
    Kawasaki KFX 90 15° Mini 2″ Rox Riser
    Kawasaki KFX 50 15° Mini Low 2″ Rox Riser
    Kawasaki Brute Force 650/750 19° Quad 2″ Rox Riser
    Pister Pro FXR 90R E-START MINI 12° Quad Requires 1 1/8 bar mounts
    Pister Pro FXR 125R MINI ATV 12° Quad Requires 1 1/8 bar mounts
    Pister Pro FXR 150R MINI ATV 12° Quad Requires 1 1/8 bar mounts
    Polaris Outlaw 450/525 15° Quad Low 2″ Rox Riser
    Polaris Outlaw 90 15° Quad Low 2″ Rox Riser
    Polaris Outlaw 50 15° Quad Low 2″ Rox Riser
    Polaris Sportsman 550/850 19° Quad 2″ Rox Riser
    Polaris Sportsman 500/800 19° Quad 2″ Rox Riser
    Polaris Sportsman 300/400 19° Quad 2″ Rox Riser
    Suzuki LTR 450 15° Quad Low 2″ Rox Riser
    Suzuki Z400 15° Quad Low 2″ Rox Riser
    Suzuki Z 250 15° Quad 2″ Rox Riser
    Suzuki Z 90 15° Mini Low 2″ Rox Riser
    Yamaha YFZ 450 15° Quad Stock Mounts; YZF prior to 2006 require 1 1/8 bar mounts
    Yamaha Raptor 700 15° Quad 2″ Rox Riser
    Yamaha Raptor 250/350 15° Quad 2″ Rox Riser
    Yamaha Raptor 90 15° Mini 2″ Rox Riser
    Yamaha Wolverine 450 19° Quad 3″ Rox Riser
    Yamaha Grizzly 550/700 19° Quad 3″ Rox Riser
    Yamaha Grizzly 350/450 19° Quad 3″ Rox Riser

     

    FAQ

    FAQs

    Flexx Handlebar Topics

    Can’t find the answer online? Find common questions and topics here with professional help!

     

    Which bend is similar to....?

    Remember,  we spend more time on ergonomics than any other brand, we'd love to help you select the correct bend for your preferences, needs and goals.  Shoot us a call or email to discuss.  

    Motorcycle Bend Chart 

    ATV Bend Chart 

     

    Will the Flexx Handlebar work with steering dampers?

    Yes, the Flexx Handlebar will work with steering stabilizers from all manufactures. To be able to use an over the bar stabilizer with Flexx Handlebars you need to replace the straight crossbars with steering damper crossbars. For new orders your bars can be built with damper crossbars at no extra charge. If you are an existing Flexx Handlebar rider and need to order damper crossbars please call us for help or order in our store.

     

    What handguard options do you have for the Flexx Handlebar?

    There are several handguard options available. The easiest to mount is our Simple Solution Guard. The Simple Solution Guard is designed to bolt on for the majority of riders. We also offer our Kudla Connection which is an external mount that bolts to the pivot pin and allows you to use most brands of wrap around handguards. Cycra has also built several guards that bolts directly onto the Flexx Handlebar. The Cycra for Flexx Handlebars is available, but we prefer the Cycra CRM guard as it takes less tweaking to mount. Here are directions to mount the Cycra CRM. Check out our Technical help page for tips!

     

    Do any other handguard systems work on Flexx Handlebars?

    Flexx Handlebars will accept any handle mounted "flag" or roost deflection guard given you have enough handle room. Most Flexx Handlebar riders have plenty of control mounting room as Flexx Handlebars offer 9" of handle room while a traditional bar only offers 8". Handguards that mount off the bar mount or triple clamp will also work with Flexx Handlebars if set up so the handguard will pivot on a shoulder bolt. Please email or call if you have further handguard mount questions, or visit our Technical help page for more tips!

     

    How often do they need serviced?

    Flexx Handlebars purchased after July 2010 are maintenance free. If you purchased Flexx Handlebars after July 2010, you do not need to service your bars at all. The current generation of Flexx Handlebars utilize a fiber bushing to prevent the need for any service or maintenance. To check to make sure you have the newer version, quickly remove your crossbars and look for the bushing encompassing the pivot pin. Flexx Handlebars pre-July 2010 require regular maintenance. If you're like most people and use a pressure washer to clean your bike or ATV regularly, the Flexx Handlebar pivot pins should routinely checked for proper articulation and serviced if needed. We also offer a free service through our Factory Fresh program. (hyperlink to Factory Fresh info on service page.) Also note, lack of maintenance to the pivot is not a cause for warranty.

      

    Why doesn't Fasst Company sell replacement handles and centers?

    We do not sell handle or center section of the Flexx Handlebar for several reasons. The first being that if you hit hard enough damage a main structural component of the bar, i.e. a center or handle section, there may be a stress riser in another component putting you unfavorable position as that component could fail. Additionally, the retail cost on a handle or center section with the hardware required to replace it costs more than the price of a replacement bar through our 50% off warranty program.

     

    Anti-Vibration Inserts Topics

    Will the Anti-Vibration Inserts work with hand guards?

    The Anti-Vibration Inserts come with adapters that will accommodate both aluminum bark-busters and rally style hand guards. The adapters are included with the inserts for the same price.

     

    Will the Anti-Vibration Inserts work on OEM steel bars?

    No. Fasst Company’s Anti-Vibration Bar Inserts were designed to work with aluminum bars that have a smaller ID than steel bars.

     

    Spoke Wrench Topics

    Which Spoke Torque Wrench do I need, the Pre-Set or Adjustable?

    Fasst Company offers two spoke torque wrenches, a Pre-set and an Adjustable. Our Pre-set Spoke Torque Wrench has been the choice of factory mechanics since 1999, while our Adjustable Spoke Torque Wrench is the choice of wheel builders world wide. For riders with one bike or bikes from 80cc on up our Pre-Set Spoke Torque Wrench is a great choice. For riders maintaining many different sizes of bikes for example a CRF 50 and a CRF 450 we recommend using our adjustable wrench as bikes with such a disparity in size require different torques.

    The Pre-set wrench torque can be set by Fasst Company anywhere between 10 and 100 inch pounds. We recommend 48 inch pounds for most applications as this torque is not abusive to the motorcycles components (from 80cc on up) and will not rapidly loosen. If you have a Pre-set Wrench and would like to adjust the torque please call us and we will walk you through what needs to be done. You can also send it back to us and we will recalibrate it for you.

     

    My manual calls for a different torque than 48 inch pounds?

    Most OEM manuals call out between 25 and 30 inch pounds for spoke torque. Through our extensive testing we found this to be to light of a torque to adequately hold up to the demands put on your wheels. We send out over 99% of our wrenches out at 48 inch pounds. This torque is not abusive to the components on most bikes (from 80cc motocross bikes on up) and will not rapidly loosen up on you either.

     

    What is the difference between the Fasst Company Spoke Torque Wrench and the competition?

    Fasst Company’s Spoke Torque Wrench is the original Spoke Torque Wrench, we brought it to market in 1999 with the help of Factory Mechanic Mike Gosselaar. Both of Fasst Company’s Spoke Torque Wrenches are 100% AMERICAN MADE, unlike our competitions which are manufactured overseas. They are also the only Spoke Torque Wrenches that come with a Lifetime Warranty. We also offer our Lifetime Warranty on our spoke wrench heads as well.

     

    *** Fitment ***

    Requires fat bar 1-1/8" clamps if using stock steering stem - CLICK HERE